New version is Still todo
also check https://bmcu.wanzii.cn/doc/build/370hall.html
This guide is written for BMCU-C v0.2 channel component assembly.
Integration package for this tutorial: Coming soon, please check group files
Hall version
circuit board: ensuring no soldering defects (cold joints, missing solder, bridges, wrong components, etc.).v0020
Insert 62B bushing into back cover and middle frame as shown
Ensure both ends protrude approximately equal lengths
Align motor shaft with worm gear. Apply 502 glue if needed.
The pin with red dot is positive
You can use the magnetic pole detection device designed by @Wanzi to detect the magnetic poles of a magnet.
Magnet Polarity Detector - Link Makerworld
Find a container and add water
Attach two D3*10 magnets or one single D3*20 magnets, place in the Magnet Polarity Detector, and float on water
The geographic north pole is slightly different from the geomagnetic north pole, so just take the one with a similar direction.
Once stable, the end pointing south is the south pole, the other end is north pole
With slider oriented as shown, insert magnet (south pole near pneumatic)
Important: Center the magnet in the slider's magnet mounting position
Emergency withdrawal of the picture, previously shown with the wrong magnetic poles!
Use M2*8 self-tapping screw to secure
Place motor in position and secure with M3*5 machine screw
Place M3 hex nut in recess and insert nut plug to secure
These are all the parts included in the BMG gear set:
Take one D5x22mm shaft and two MR85ZZ bearings. Press the shaft into one bearing until flush.
Apply even force during installation. Install the shaft vertically to avoid damaging the bearing. Check shaft precision before use—some may not be perfect.
Place the BMG gear with set screw hole as shown:
Insert the set screw using a hex key.
Install the top bearing, ensuring it sits flush against the gear.
Place the assembled BMG drive gear into the back frame, gear facing upward.
Insert two needle bearings into the Driven gear (no set screw hole).
Place it into the lever, making sure the direction is correct, and insert the shaft from the BMG kit.
Note slider orientation
Here @Wanzi uses lubricant, but please note that we do not recommend the use of lubricant, but rather a grease with a certain viscosity, such as the one supplied with the Bambulab machine.
But also, you should not choose a grease with too high a viscosity, for example, it is not recommended to use a grease for bicycles.
Lubricate gears (can remove to apply and reinstall, BMG doesn't need lubrication)
Lubricate slider (optional)
Place two 0.8*12*25 springs
at slider ends, secured in mounting positions
Place one 0.3*4*5 spring
above filament break slider
Attach middle frame to back cover, ensuring magnet portion of slider passes through
Secure with five M2*8 self-tapping screws
If available, now we recommend 0.6415 springs, currently 10 lengths are considered too weak!
Place one 0.6*4*10
0.6*4*15 spring
in position, then install lever
Hold lever and insert D2*20 shaft
Press firmly to bottom, then use screwdriver to press into recess
Attach D6*2.5 radial magnet above BMG drive wheel, ensuring it's not compressed and rotates with BMG (important)
At this point, insert filament and power motor with 12v~24v to
test filament feeding
,verify magnet rotation
, anddistribute lubricant
Insert 1.5mm fiber optic or simply a transparant PETG filament into small hole next to buffer slider, cut flush, for light guide
Place sub-board in position
Secure with two M2*8 self-tapping screws and solder motor wires
Tuck excess wires here
Secure with four M2*8 self-tapping screws
Screw pneumatic fitting onto slider
-
in table indicates no effect on LED or unknown status
Condition | Side LED | Top LED (Fiber) | Troubleshooting |
---|---|---|---|
No radial magnet | - | Red | Check radial magnet and AS5600 soldering |
Normal operation | - | Blue | - |
Channel selected (in use) | - | White | - |
No filament | Black | - | - |
Filament loaded | White | - | - |
Buffer pressed (slider) | Blue | - | If red, reverse slider magnet |
Buffer pulled out (slider) | Red | - | If LED blue, reverse slider magnet |
Mainboard: Blue for normal printer communication, red for abnormal, any other color indicates malfunction